For manufacturers and procurement managers in the garden equipment industry, selecting the right brushless DC motor isn’t just about voltage—it’s a strategic decision that impacts performance, durability, and user satisfaction. This guide breaks down two popular options: 24V and 36V motors, helping you make an informed choice based on real-world application needs.
According to industry data from the European Garden Machinery Association (EGMA), over 68% of professional landscapers prefer 36V systems for commercial-grade mowers due to higher torque output—typically 20–30% more than 24V models under similar load conditions. For residential users, 24V remains dominant in lightweight models where portability is key. The difference lies not only in power but also in how efficiently the system handles grass clippings, moisture, and continuous operation.
| Feature | 24V System | 36V System |
|---|---|---|
| Typical Torque Output | 12–15 Nm | 18–22 Nm |
| Noise Level (dB) | 65–70 dB | 60–65 dB |
| Water Resistance (IP Rating) | IP54 standard | IP67 standard |
One often overlooked factor is mechanical design. A single-sided shaft structure—commonly found in premium 36V motors—reduces vibration by up to 40%, according to tests conducted at the University of Applied Sciences in Stuttgart. This leads to longer bearing life and fewer maintenance calls. In contrast, dual-bearing designs may offer more rigidity but are prone to uneven wear when exposed to frequent grass debris.
High-end models now integrate anti-clogging airflow channels that reduce blade entanglement by up to 65%. This feature alone can cut service intervals by 30%, which is critical for fleet operators managing multiple units daily. It’s especially effective in humid climates like Southeast Asia or coastal regions in Europe, where moisture increases the risk of clogging.
Motor enclosures rated IP67 mean complete protection against dust ingress and immersion in water up to 1 meter deep for 30 minutes—a requirement increasingly demanded by EU and North American buyers. These certifications aren’t just compliance checkboxes—they translate directly into reduced warranty claims and stronger brand trust among end-users.
Whether you're building compact home-use mowers or rugged commercial units, choosing between 24V and 36V should be driven by your target market’s expectations—not just cost. High-torque, low-noise, and robust sealing technologies are no longer optional—they’re competitive differentiators.
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